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Adding a Flip Down Swim Deck to a 2001 262

Discussion in 'Customizations' started by Walt P, Aug 2, 2017.

  1. Walt P

    Walt P Administrator Founding Member

    299
    135
    Jul 25, 2017
    Prarie Creek Marina
    2001 Cobalt 262
    Volvo 8.1L Gi 375 HP
    Both of my friends have Cobalts with a flip down swim deck, so I figured it would be less expensive to add one than to trade for an R7. (Maybe someday).

    Here is the abbreviated process I went through to add the deck-
    1) Ordered a swim deck for a later model 262 ($4000.00)(part #620253S)
    2) Did a rough fit of the deck
    3) Trimmed the deck to fit better
    4) Rechecked the fit
    5) Created a paper template for the strut
    6) Created a wood template (same thickness as final)
    7) Had a set of aluminum struts made ($300)
    8) Added a light while the struts were being made ($10)
    9) Drilled holes and bolted on the struts (Massive sweat- first hole is the toughest)
    10) Bolted on the swim deck
    Lining it Up.jpg Trimming the Deck.jpg Checking the Fit.jpg Paper Template.jpg Wood Template.jpg Aluminum Strut.jpg A Little Bit of Light.jpg Struts Installed.jpg Step.jpg
     
  2. Tonka Boater

    Tonka Boater Site Owner Staff Member

    191
    101
    Jul 10, 2017
    Wayzata, MN
    1997 Cobalt 232
    502 MAG / Bravo I
    2016 Yukon Denali
    That's a great write up and an excellent addition.

    Thanks for sharing!
     
    Walt P likes this.
  3. Muggsy

    Muggsy Administrator Founding Member

    217
    127
    Jul 30, 2017
    Covington, LA
    1985 Cobalt CM23
    Center-mounted 383 Stroker w/Alpha jackshaft drive
    2006 Ford F250 6.0 Diesel
    Sweet....
     
    Walt P likes this.
  4. Scott McLaughlin

    Scott McLaughlin New Member Founding Member

    2
    7
    Jul 25, 2017
    Tonganoxie kansas
    1998 br252
    7.4 merc bravo3
    2017 f250
    Nice!!!
     
    Walt P likes this.
  5. Keepin' It Classic

    Keepin' It Classic Moderator Staff Member Founding Member

    83
    59
    Aug 5, 2017
    Emporia, KS
    1979 Cobalt 19BR
    Volvo Penta 7.4 EFI/DuoProp
    2012 Ford F-150 w/3.5 EcoBoost


    Looks great! Drilling holes is stressful!
     
    Walt P likes this.
  6. Todd Seigel

    Todd Seigel New Member Founding Member

    8
    7
    Jul 24, 2017
    North Hudson, WI
    2008 Cobalt 302
    Twin Mercury 496 Mag Seacore
    Bayport Marina
    This is something that I would like to do as well! Thanks for the pics.
     
  7. Walt P

    Walt P Administrator Founding Member

    299
    135
    Jul 25, 2017
    Prarie Creek Marina
    2001 Cobalt 262
    Volvo 8.1L Gi 375 HP
    Let me know if you want more detailed information on how it was done. Be glad to share.
     
  8. JtotheL

    JtotheL New Member

    1
    1
    Feb 7, 2022
    Okc
    2001 262 with arch ;)
    8.1 Volvo penta
    Walt,
    Awesome write-up! Newbie to the forum specifically for this post so I apologize for reviving such an old thread. I have an 01 262 and have been searching for this same exact solution. Now that I know what part will work and trimming looks fairly minimal I am going to start the search for that part number from my local OK dealers. Since you had a machine shop make those "struts" did they happen to put it into a digital file? If so I would be interested in who you used to possibly reach out to them to see if they could make and ship another set. Please don't go to any work on my account as I need to source the platform first. Thanks again for the post and if I can find one I will be reaching out to you for pointers if that is okay. Again, Looks phenomenal. Awesome job.
    Thanks
    JL
     
    Mark masi likes this.

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